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The combustion and flue gas circulation technology of IMPRESIND gas radiant heating system

time：2025-06-09
hits：442次
source：正弘奧能

Against the backdrop of the global push for the "dual carbon" goals, traditional high-energy-consuming and high-emission heating methods are gradually becoming history. New energy-saving and carbon-reducing heating technologies have become the focus of the industry. IMPRESIND gas radiant heating system, with its advanced technology and outstanding performance, has become a new benchmark in the field of energy conservation and carbon reduction, providing green and efficient solutions for the heating needs of large spaces such as industrial plants, maintenance hangars, and logistics warehouses.&nbsp;


	 


	In high-rise industrial buildings and large-scale warehousing and logistics centers with floor heights often reaching tens of meters, traditional heating equipment often falls into a "heating dilemma" due to uneven heat distribution and high energy consumption. IMPRESIND gas radiant heating system, with its advanced combustion and flue gas circulation technology, has become the core solution to this problem, reshaping the industrial heating landscape with its high efficiency and energy-saving features.&nbsp;


	 


	<img src="http://www.wmkan.com/Uploads/image/20250609/20250609102851_39535.png" alt="" /> 


	 


	High-efficiency combustion system: precisely tailored to the heating needs of large spaces&nbsp; 


	The heating challenge in large industrial spaces lies in the fact that conventional combustion methods are hard to meet the demands of extensive and high-intensity heat supply. IMPRESIND gas radiant heating system adopts premixed combustion technology, achieving thorough mixing of gas and air through precise control of their ratio before the gas enters the radiant tubes. Compared with traditional diffusion combustion, this premixed design significantly increases the contact area between gas molecules and oxygen molecules exponentially, not only enhancing combustion efficiency but also ensuring stable heat output. The system's built-in intelligent combustion control module acts as a "smart brain", monitoring parameters such as the factory's temperature, gas flow, and oxygen content in real time through sensors. Based on the characteristics of large spaces with wide areas and rapid heat loss, it dynamically adjusts the combustion intensity within milliseconds. For instance, when it detects temperature fluctuations in certain areas of the workshop due to equipment start-ups and shutdowns, the module can promptly increase the combustion intensity of the radiant tubes in those areas, precisely supplementing heat and avoiding the drawback of traditional heating systems that cannot attend to all areas simultaneously.&nbsp;


	 


	Flue gas circulation system: Breaking through the energy consumption bottleneck of heating in large spaces&nbsp; 


	In large spaces, traditional heating systems suffer from severe heat loss, leading to significant energy waste. IMPRESIND's flue gas recirculation system, with its dual-channel diversion design, opens up a new path for efficient energy utilization. The hot fluid that has completed heat exchange in the radiant tubes has about 60% of the high-temperature exhaust gas introduced into the pre-mixing chamber, where it is recombined with fresh gas-air mixture. The residual heat carried by these exhaust gases greatly reduces the heating energy consumption of the new mixture, and the incompletely reacted combustible components participate in secondary combustion, raising the energy utilization rate to over 90%. The special corrugated pipe structure of the heat exchanger further enhances the heat transfer efficiency in large spaces, ensuring effective heat diffusion even in the complex airflow environment of factories. The remaining 40% of the emissions, after complete combustion and purification treatment, are directly discharged after meeting national emission standards. This "recirculation + emission" model achieves a 30% - 50% overall energy saving compared to traditional direct exhaust heating equipment in large space scenarios, significantly reducing the heating costs for enterprises.


	 


	The intelligent interlocking control of the combustion system and the flue gas recirculation system is the key for IMPRESIND to meet the heating demands of large spaces. When the production load in large industrial plants decreases at night, the combustion module automatically reduces the gas supply, while the flue gas recirculation system increases the proportion of exhaust gas recirculation to recover and utilize the excess heat. In case of a sudden cold snap, the system quickly boosts the heat output and accelerates the circulation of the heat fluid to ensure rapid heating of the entire plant. This dynamic coordination not only guarantees the stability and comfort of heating in large spaces but also reduces the operating costs of the equipment to less than 50% of traditional systems through precise energy management. From automotive manufacturing workshops to heavy machinery assembly plants, IPEXIDE's gas radiant heating system is providing green and efficient solutions for industrial heating in large spaces with its outstanding technical performance.